Advanced Non-Ferrous Foundry Solutions

Precision-engineered copper alloy castings with advanced centrifugal and green sand casting technology for demanding industrial applications.

VISHWAM METALS

Non-Ferrous Casting Specialists

High-quality copper alloy castings manufactured with precision and reliability

Foundry

120kg

Casting Capacity Per Component

Vishwam Metals specializes in manufacturing high-quality copper-based alloy castings using advanced centrifugal and green sand casting processes.

Located at Palus MIDC, Sangli, Maharashtra, our modern 10,000 sq. ft. facility is designed to deliver precision-engineered, defect-free, and fully machined non-ferrous components for demanding industrial applications.

We manufacture Phosphor Bronze Castings, Gun Metal Castings, Nickel Aluminium Bronze, Aluminium Bronze, Copper Alloy Castings, and custom-engineered bronze bushes, rings, and gears.

Our components are widely used in pumps & valves, gearboxes, process industries, fire-fighting equipment, and heavy engineering applications requiring durability and precision.

INFRASTRUCTURE

Foundry Infrastructure

Efficient workflow with integrated production sections

Facility Area

  • Total Area – 10,000 sq. ft.
  • Casting Section – 3000 sq. ft.
  • Machining Section – 3000 sq. ft.
  • Raw Material Storage – 2000 sq. ft.
  • Dispatch Section – 1000 sq. ft.

Applications

  • Pumps & Valves
  • Gearboxes
  • Process Industries
  • Fire-Fighting Equipment
  • Heavy Engineering Applications

Products

  • Phosphor Bronze Castings
  • Gun Metal Castings
  • Nickel Aluminium Bronze
  • Aluminium Bronze
  • Custom Bushes, Rings & Gears

10K

Sq. Ft. Integrated Manufacturing Facility

1200mm

Maximum Swing in Centrifugal Casting

300kg

Maximum Furnace Melting Capacity

0%

Compromise in Quality Standards

PROCESS

Moulding & Casting Processes

Advanced casting technologies for superior quality output

Green Sand Casting

A reliable and cost-effective casting process suitable for customized copper alloy castings with dimensional precision.

  • Customized alloy components
  • Cost-effective production
  • Flexible component sizes
  • Excellent dimensional accuracy

Centrifugal Casting

Used to manufacture high-density, porosity-free bronze components such as bushes, rings, and sleeves.

  • Capacity up to 120 kg per piece
  • Maximum swing up to 1200 mm
  • Pressure-tight components
  • Superior metallurgical integrity

Melting Facility

Controlled melting ensures consistent chemical composition and alloy quality.

  • Inductotherm Furnace – 150 kg
  • Inductotherm Furnace – 300 kg
  • Uniform alloy consistency
  • Single castings up to 120 kg

Chipping & Fettling

  • Pneumatic grinders & angular grinders
  • Controlled runner & riser removal
  • Surface cleaning & finishing
  • 5 MT EOT crane support
  • Systematic alloy segregation

Machine Shop

  • CNC Turning Centers
  • VTL Machines
  • Conventional Lathes
  • Milling & Drilling Machines
  • Jig & Fixture Development

Testing & Inspection

  • Spectrometer (SPECTROMAXx LMX10)
  • Universal Testing Machine
  • Brinell Hardness Tester
  • Sand Testing Equipment
  • Precision Measuring Instruments
QUALITY CONTROL

QC, Testing & Inspection Facilities

Every batch is tested. Every part is verified.

Quality Assurance

  • Accurate chemical composition
  • Mechanical strength verification
  • Dimensional precision
  • Porosity-free castings
  • Zero-defect dispatch

Inspection Standards

  • Strict metallurgical checks
  • Batch-wise testing procedures
  • Surface finish inspection
  • Pressure-tight component verification
  • Customer specification compliance

Production Excellence

  • Controlled manufacturing process
  • Reduced handling time
  • Efficient material flow
  • Consistent alloy quality
  • High-performance industrial components